CAST-X High Temperature 500 Circulation Heater

With a range extending to 600°C (1112°F), CAST-X HT 500 delivers robust heat in a small package.

Complete line of CAST-X High Temp 500 heater products, including all options for nitrogen heating, gas vaporization and condensation removal.

APPLICATIONS:

  • Nitrogen & Air Heating
  • Cryogenic (liquid-to-gas phase change)
  • LNG Testing Devices & Vaporizers
  • Laboratory Applications
  • Beverage Machines
  • Steam Generation

FEATURES & BENEFITS:

  • Max Operating Temp of 1112°F / 600°C !
  • Fluid Path has No Contact with Heating Elements
  • Heated Media is Isolated in Seamless 316 Stainless Steel Tubes
  • Allows for Safe Heating of Explosive Gases & Flammable Liquids
  • Excellent Performance in High-Pressure Applications
  • Suitable for Use with Sterile and Zero Contaminant Processes
  • Small Size Enables Easy Integration into Larger Machines
  • Self-Draining Flow-Tubes, and Long-Life Heating Elements

SPECIFICATIONS:

Power:

  • Up to 1500 W
  • Voltage Range: 120 - 240 V

Tubing:

  • .250” OD (1/4") (6.3 mm)
  • .035” Wall (.88 mm)
  • Overall Process Tube Length: 84” (213 cm)
  • Inconel 600 material
  • Passivated or Electro-Polished (optional upgrades)
  • Max Pressure: See Chart Below
Flow-Tube Max Operating Pressures
Pressure ratings vary depending on operating temp.
°F°Cpsibar
200-80093-4275506379
9004824405304
10005382918201
110059382657
Note: Data taken from Circor/Hoke Flareless Tube Fittings Tubing Data Charts.

Enclosures:

  • Explosion-Proof Enclosure, certified to:
    Class 1, Div 1 & 2, Grp. B, C, D; (Explosion proof)
    Class 2, Div 1, Grp. E, F, G; (Dust-Ignition proof)
    Class 2 Div 2, Grp. F, G; (Raintight)
    Class 3 (Wet Locations) NEMA 3, 4, 7CD, 9EFG
  • No Enclosure Option Also Available
    Certifications are for enclosure only.

Max Working Temperatures:

  • No Enclosure: 1112°F (600°C)
  • NEMA 7: 1112°F (600°C)

Sensors:

  • K or J Type Thermocouples Standard

Available Accessories:

  • Insulating Jackets
  • Compression Fittings

Download the
CAST-X HT 500
Technical Brochure

Temperature and Pressure Charts

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These are dimension details for a CAST-X HT 500 Nitrogen Heater product, available from Cast Aluminum Solutions in Batavia.

Dimensional Drawings

These are technical details for the CAST-X HT 500 Nitrogen Heater product, made by Cast Aluminum Solutions and capable of 600C gas heating.

Wiring Diagrams

Details for the CAST-X High Temp 500 Nitrogen Heater product, made by Cast Aluminum Solutions for inline installations.

Detailed Images

CAST-X High Temperature 500 Circulation Heater Part Numbering System

Product Configuration Data Nitrogen Heater CAST X High Temperature 500 Cast Aluminum Solutions

Building a CAST-X High Temp 500 Part Number:
Use the tables below to build each section of your CAST-X HT 500. After assigning letters/numbers for each applicable section, you will have a complete part number, ready to quote.
For assistance, contact CAS directly.

VOLTAGE, POWER, CIRCUIT TYPE
Volts refers to line volts (VL). Amps refers to line current (IL).
Section "AAAA" Circuit Type
(all are single circuit)		 Volts (V) Watts (W) Amps (A)
300A SINGLE PHASE 240 1200 5
230 1100 4.8
208 900 4.3
120 300 2.5
300B SINGLE PHASE 120 1500 12.5
300C SINGLE PHASE 240 300 1.3
230 275 1.2
208 225 1.1
120 75 0.6
300D SINGLE PHASE 240 500 2.1
230 460 2
208 375 1.8
120 125 1
300E SINGLE PHASE 240 750 3.1
230 690 3
208 560 2.7
120 185 1.6
300F SINGLE PHASE 240 1000 4.2
230 920 4
208 750 3.6
120 250 2.1
300G SINGLE PHASE 240 1200
same as 300A		 5
300H SINGLE PHASE 240 1500 6.3
230 1380 6
208 1125 5.4
120 375 3.1
300J SINGLE PHASE 208 1125
Same as 300H		 5.4
300K SINGLE PHASE 208 900
Same as 300A		 4.3
300L SINGLE PHASE 208 750
Same as 300F		 3.6
300M SINGLE PHASE 208 565 2.7
120 190 1.6
300N SINGLE PHASE 120 1250 10.5
300P SINGLE PHASE 380 1500 3.9
240 600 2.5

ENCLOSURES AND TEMPERATURE SENSORS
All thermocouples are ungrounded, for optimal performance.
Section "BB" Description No. of Sensors Enclosure
0 NO SENSOR 0 NO ENCLOSURE
0J J-TYPE THERMOCOUPLE IN THERMOWELL 1 NO ENCLOSURE
0K K-TYPE THERMOCOUPLE IN THERMOWELL 1 NO ENCLOSURE
E0 NO SENSOR 0 EXPLOSION PROOF
EJ J-TYPE THERMOCOUPLE IN CARTRIDGE HEATER 1 EXPLOSION PROOF
EK K-TYPE THERMOCOUPLE IN CARTRIDGE HEATER 1 EXPLOSION PROOF

METRIC MOUNTING HOLES
Place an "M" in section D if metric mounting holes are required. If standard Imperial mounting holes are desired, sec. D can be left blank
Section "D" Metric Mounting Holes
M M6 X 1.00 METRIC TAPPED MOUNTING HOLES

VALUE ADDED OPTIONS FOR FLOW-TUBES
If you need electropolished or passivated flow-tubes, add these letters to the end of your part number. For both, indicate “EP-P”
PN Adder Additional Service
P PASSIVATION: TO CLEAN FLOW-TUBE ID (USES A DILUTED NITRIC ACID FLUSH)
EP ELECTROPOLISHED TUBE ID: RA VALUE: 10 MICROINCHES (.254 MICROMETERS)

ACCESSORIES
These PNs are totally separate from the PNs for the heater
Part Number Component
274-55-6-1 COMPRESSION FITTINGS (HIGH PRESSURE) / PAIR (SHIPPED LOOSE)
307-0-27-1 INSULATION JACKET, MAXIMUM TEMPERATURE 1472°F (800°C)

CUSTOM DESIGNS & COMPONENTS
For these options, please call a CAS Representative for a quote.
THICK WALL TUBES FOR HIGH PRESSURE APPLICATIONS
SPECIAL TUBE FITTINGS