CAST-X 2000 Circulation Heater

CAST-X 2000 is a very versatile heater, with many housing, standoff, control and enclosure options.

All models of CAST-X 2000 inline heaters, manufactured and sold by Cast Aluminum Solutions with warranties and customer satisfaction guaranteed.

APPLICATIONS:

  • DI Water Heating
  • Vaporization of Cryogenic Gases & LNG
  • Two-Part Urethane and Foam Systems
  • Anodizing & Plating Pre-Wash Heating
  • Dye Heating for Clothing Manufacturing
  • Air Heating for Coating Drying Applications

FEATURES & BENEFITS:

  • Fluid Path has No Contact with Heating Elements
  • Heated Media is Isolated in Seamless 316 Stainless Steel Tubes
  • Allows for Safe Heating of Explosive Gases & Flammable Liquids
  • Excellent Performance in High-Pressure Applications
  • Suitable for Use with Sterile and Zero Contaminant Processes
  • Compatible with Standard Controls (PID, PLC, Multi-Loop, etc.)
  • Small Size Enables Easy Integration into Larger Machines
  • Self-Draining Flow-Tubes, and Long-Life Heating Elements

SPECIFICATIONS:

Power:

  • 1 kW Total to 6 kW Total
  • Voltage Range: 120 - 575 V
  • Max Line Current: 25 A per circuit

Tubing:

  • .50” OD (1/2") (12.7 mm)
  • .065” Wall (1.7 mm)
  • Overall Process Tube Length: 150” (3810 mm)
  • 316L Stainless Steel (standard)
  • Inconel (optional upgrade)
  • Passivated or Electro-Polished (optional upgrades)
  • Max Pressure: 5100 psi (351 bar)

Enclosures:

  • NEMA 1 (general-purpose/dust-proof)*
  • NEMA 4 (moisture-resistant)*
  • NEMA 7 (explosion-proof)
  • *Available with Standard or Standoff Design

(just need to put asterisk before Available)

Max Working Temperatures:

  • NEMA 1 (dust-proof/general-purpose): 482°F (250°C) 
    with standoff: 662°F (350°C)
    with t-stat (w/ or w/o standoff: 250°F (121°C)
  • NEMA 4 (moisture-resistant): 350°F (175°C)
    with standoff: 662°F (350°C)
  • NEMA 7 (explosion-proof): 482°F (250°C)
  • Published temperatures are for housing at 12 o’clock position;
    Higher temps may be possible at 6 o’clock position. See factory for details.

Sensors & Controls:

  • K or J Type Thermocouples
  • Resistance Temperature Detectors (RTDs)
  • Snap-Action High-Limit Switches
  • Enclosure-Mounted Thermostats

Available Accessories:

  • Insulating Jackets
  • Compression Fittings

Download the
CAST-X 2000
Technical Brochure

Temperature and Pressure Charts

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Product dimension data for CAST-X 2000 inline heater manufactured by Cast Aluminum Solutions in Batavia, IL, 60510.

Dimensional Drawings

Electric diagram for CAST-X 2000 inline heater for circulation applications, featuring isolated SST wetted surfaces and sold by CAS in Batavia, IL.

Wiring Diagrams

Slideshow for high resolution images for CAST-X 2000 inline heaters, sold with SST tubes by Cast Aluminum Solutions.

Detailed Images

CAST-X 2000 Circulation Heater Part Numbering System

CAST X 2000 Part Numbering Key INLINE HEATER Cast Aluminum Solutions 2

Building a CAST-X 2000 Part Number:
Use the tables below to build each section of your CAST-X 2000.  After assigning letters/numbers for each applicable section, you will have a complete part number, ready to quote.
For assistance, contact CAS directly.

VOLTAGE, POWER, CIRCUIT TYPE – STANDARD-MOUNTED ENCLOSURE OPTIONS
The CAST-X 2000 is available with both standard or standoff designs. Volts refers to line volts (VL). Amps refers to line current (IL).
Section
"AAAA"		 Circuit Type
(all are single circuit)		 Volts (V) Watts (kW) Amps (A)
300A THREE PHASE DELTA 480 6 7.2
440 5 6.6
415 4.5 6.3
400 4.2 6
380 3.8 5.7
240 1.5 3.6
230 1.4 3.5
220 1.3 3.3
208 1.1 3.1
300B THREE PHASE WYE 575 2.9 2.9
480 2 2.4
415 1.5 2.1
400 1.4 2
380 1.2 1.9
240 0.5 1.2
230 0.4 1.2
220 0.4 1.1
208 0.3 1.1
300C SINGLE PHASE 480 6 12.5
415 4.5 10.8
400 4.2 10.4
380 3.8 9.9
347 3.1 9
240 1.5 6.3
230 1.4 6
220 1.2 5.7
208 1.1 5.4
120 0.4 3.1
300D SINGLE PHASE 480 4 8.3
415 3 7.2
400 2.8 6.9
380 2.5 6.6
347 2.1 6
240 1 4.2
230 0.9 4
220 0.8 3.8
208 0.7 3.6
120 0.3 2.1
300E SINGLE PHASE 480 2 4.2
415 1.5 3.6
400 1.4 3.5
380 1.2 2.3
347 1 3
240 0.5 2.1
230 0.4 2
220 0.4 1.9
208 0.3 1.8
120 0.1 1
300F THREE PHASE DELTA 240 6 14.5
230 5.5 13.8
220 5 13.2
208 4.5 12.5
300G THREE PHASE WYE 415 6 8.3
400 5.5 8
380 5 7.6
240 2 4.8
208 1.5 4.2
300H SINGLE PHASE 240 6 25
230 5.5 24
220 5 22.9
208 4.5 21.7
120 1.5 12.5
300J SINGLE PHASE 240 4 16.7
230 3.7 16
220 3.4 15.3
208 3 14.4
120 1 8.3
300K SINGLE PHASE 240 2 8.3
230 1.8 8
220 1.7 7.6
208 1.5 7.2
120 0.5 4.2
300L SINGLE PHASE 240 1.5
Same as 300C		 6.3
300M SINGLE PHASE 240 1
Same as 300D		 4.2
300N SINGLE PHASE 120 1.5
Same as 300H		 12.5
300P SINGLE PHASE 120 1
Same as 300J		 8.3
300Q THREE PHASE DELTA 208 4.5
Same as 300F		 12.5
300R THREE PHASE WYE 208 1.5
Same As 300G		 4.2
300S SINGLE PHASE 208 4.5
Same as 300H		 21.7
300T SINGLE PHASE 208 3
Same as 300J		 14.4
300U SINGLE PHASE 208 1.5
Same as 300K		 7.2
VOLTAGE, POWER, CIRCUIT TYPE – STANDOFF-MOUNTED ENCLOSURE OPTIONS
The CAST-X 2000 is available with both standard or standoff designs. Volts refers to line volts (VL). Amps refers to line current (IL).
Section
"AAAA"		 Circuit Type
(all are single circuit)		 Volts (V) Watts (kW) Amps (A)
30SA THREE PHASE DELTA 480 6 7.2
440 5 6.6
415 4.5 6.3
400 4.2 6
380 3.8 5.7
240 1.5 3.6
230 1.4 3.5
220 1.3 3.3
208 1.1 3.1
30SB THREE PHASE WYE 575 2.9 2.9
480 2 2.4
415 1.5 2.1
400 1.4 2
380 1.2 1.9
240 0.5 1.2
230 0.4 1.2
220 0.4 1.1
208 0.3 1.1
30SC SINGLE PHASE 480 6 12.5
415 4.5 10.8
400 4.2 10.4
380 3.8 9.9
347 3.1 9
240 1.5 6.3
230 1.4 6
220 1.2 5.7
208 1.1 5.4
120 0.4 3.1
30SD SINGLE PHASE 480 4 8.3
415 3 7.2
400 2.8 6.9
380 2.5 6.6
347 2.1 6
240 1 4.2
230 0.9 4
220 0.8 3.8
208 0.7 3.6
120 0.3 2.1
30SE SINGLE PHASE 480 2 4.2
415 1.5 3.6
400 1.4 3.5
380 1.2 2.3
347 1 3
240 0.5 2.1
230 0.4 2
220 0.4 1.9
208 0.3 1.8
120 0.1 1
30SF THREE PHASE DELTA 240 6 14.5
230 5.5 13.8
220 5 13.2
208 4.5 12.5
30SG THREE PHASE WYE 415 6 8.3
400 5.5 8
380 5 7.6
240 2 4.8
208 1.5 4.2
30SH SINGLE PHASE 240 6 25
230 5.5 24
220 5 22.9
208 4.5 21.7
120 1.5 12.5
30SJ SINGLE PHASE 240 4 16.7
230 3.7 16
220 3.4 15.3
208 3 14.4
120 1 8.3
30SK SINGLE PHASE 240 2 8.3
230 1.8 8
220 1.7 7.6
208 1.5 7.2
120 0.5 4.2
30SL SINGLE PHASE 240 1.5
Same as 300C		 6.3
30SM SINGLE PHASE 240 1
Same as 300D		 4.2
30SN SINGLE PHASE 120 1.5
Same as 300H		 12.5
30SP SINGLE PHASE 120 1
Same as 300J		 8.3
30SQ THREE PHASE DELTA 208 4.5
Same as 300F		 12.5
30SR THREE PHASE WYE 208 1.5
Same As 300G		 4.2
30SS SINGLE PHASE 208 4.5
Same as 300H		 21.7
30ST SINGLE PHASE 208 3
Same as 300J		 14.4
30SU SINGLE PHASE 208 1.5
Same as 300K		 7.2
ENCLOSURES AND TEMPERATURE SENSORS
All thermocouples are ungrounded, for optimal performance
Section "BB"DescriptionNo. of SensorsEnclosure
S230 TO 250°F (-1 TO 121°C) SINGLE POLE THERMOSTAT0NEMA 1
SJJ-TYPE THERMOCOUPLE IN THERMOWELL1NEMA 1
SLDUAL J-TYPE THERMOCOUPLE IN THERMOWELL1 probe,
2 sets of wires		NEMA 1
SKK-TYPE THERMOCOUPLE IN THERMOWELL1NEMA 1
SMDUAL K-TYPE THERMOCOUPLE IN THERMOWELL1 probe,
2 sets of wires		NEMA 1
SRRTD, SINGLE, 3-WIRE, 100 OHM1NEMA 1
W0NO SENSOR0NEMA 4
W230 TO 250°F (-1 TO 121°C) SINGLE POLE THERMOSTAT0NEMA 4
W560 TO 250°F (16 TO 121°C) DOUBLE POLE THERMOSTAT0NEMA 4
WJJ-TYPE THERMOCOUPLE IN THERMOWELL1NEMA 4
WLDUAL J-TYPE THERMOCOUPLE IN THERMOWELL1 probe,
2 sets of wires		NEMA 4
WKK-TYPE THERMOCOUPLE IN THERMOWELL1NEMA 4
WMDUAL K-TYPE THERMOCOUPLE IN THERMOWELL1 probe,
2 sets of wires		NEMA 4
WRRTD, SINGLE, 3-WIRE, 100 OHM1NEMA 4
E0NO SENSOR0NEMA 7
E150 TO 250°F (10 TO 121°C) SINGLE POLE THERMOSTAT0NEMA 7
EJJ-TYPE THERMOCOUPLE IN THERMOWELL1NEMA 7
ELDUAL J-TYPE THERMOCOUPLE IN THERMOWELL1 probe,
2 sets of wires		NEMA 7
EKK-TYPE THERMOCOUPLE IN THERMOWELL1NEMA 7
EMDUAL K-TYPE THERMOCOUPLE IN THERMOWELL1 probe,
2 sets of wires		NEMA 7
ERRTD, SINGLE, 3-WIRE, 100 OHM1NEMA 7
SNAP ACTION HIGH LIMITS SWITCHES
Not available with standoff designs
Section "C" Switch
0 NONE
1 MANUAL RESET, 260°F (127°C)
2 AUTOMATIC RESET, 500°F (260°C)
METRIC MOUNTING HOLES
Place an "M" In section D if metric mounting holes are required.
If standard Imperial mounting holes are desired, section D can be left blank
Section "D" Metric Mounting Holes
M M8 X 1.25 METRIC TAPPED MOUNTING HOLES
VALUE ADDED OPTIONS FOR FLOW-TUBES
If you need electropolished or passivated flow-tubes, add these letters to the end of your part number. For both, indicate “EP-P”
PN Adder Additional Service
P PASSIVATION: TO CLEAN FLOW-TUBE ID (USES A DILUTED NITRIC ACID FLUSH)
EP ELECTROPOLISHED TUBE ID: RA VALUE: 10 MICROINCHES (.254 MICROMETERS)
ACCESSORIES
These PNs are totally separate from the PNs for the heater
Part Number Component
274-55-6-5 COMPRESSION FITTINGS (HIGH PRESSURE) / PAIR (SHIPPED LOOSE)
307-0-11-1 INSULATION JACKET, MAXIMUM TEMPERATURE 400°F (204°C)
307-0-21-1 INSULATION JACKET, MAXIMUM TEMPERATURE 986°F (530°C)
CUSTOM DESIGNS & COMPONENTS
For these options, please call a CAS Representative for a quote.
INCONEL, MONEL OR HASTELLOY TUBES
THICK WALL TUBES FOR HIGH PRESSURE APPLICATIONS
SPECIAL TUBE FITTINGS