CAST-X High Temp 2000 Circulation Heater

With high-pressure tubes and temps to 600°C (1112°F), CAST-X HT 2000 fits leading-edge processes.

This cryogenic heater is called the CAST-X High Temperature 2000 Circulation Heater, manufactured by Cast Aluminum Solutions, a high-quality provider of thermal products for aerospace, pharmaceutical, industrial gas and chemical industries.

APPLICATIONS:

  • Rocket & Jet Fuel Test Stands
  • Multi-Stage Heating
  • LNG Condensation Removal
  • Gas Turbine Fuel Pre-Heat
  • Cryogenic Gas Vaporization
  • Nitrogen Heating

FEATURES & BENEFITS:

  • Max Operating Temp of 1112°F / 600°C !
  • Fluid Path has No Contact with Heating Elements
  • Heated Media is Isolated in Seamless 316 Stainless Steel Tubes
  • Allows for Safe Heating of Explosive Gases & Flammable Liquids
  • Excellent Performance in High-Pressure Applications
  • Suitable for Use with Sterile and Zero Contaminant Processes
  • Small Size Enables Easy Integration into Larger Machines
  • Self-Draining Flow-Tubes, and Long-Life Heating Elements

SPECIFICATIONS:

Power:

  • 1.2 to 6 kW Total
  • Voltage Range: 120 - 575 V
  • Max Line Current: 25 A per circuit

Tubing:

  • .500” OD (1/2") (12.7 mm)
  • .065” Wall (1.7 mm)
  • Overall Process Tube Length: 150” (3810 mm)
  • Inconel 600 material
  • Passivated or Electro-Polished (optional upgrades)
  • Max Pressure: 5100 psi (351 bar)

Enclosures:

  • NEMA 4 (moisture-resistant)
  • NEMA 7 (explosion-proof)

Max Working Temperatures:

  • NEMA 4: 1112°F (600°C)
  • NEMA 7: 1112°F (600°C)
  • Published temperatures are for housing at 12 o’clock position;
    Higher temps may be possible at 6 o’clock position. See factory for details.

Sensors:

  • K or J Type Thermocouples
  • Resistance Temperature Detectors (RTDs)

Available Accessories:

  • Insulating Jackets
  • Compression Fittings

Download the
CAST-X HT 2000
Technical Brochure

Temperature and Pressure Charts

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Dimensional Drawings

Wiring Diagrams

Detailed Images

CAST-X High Temperature 2000 Circulation Heater Part Numbering System

Here is product information allowing customers to configure and order a CAST-X High Temp 2000 Electric Cryogenic Gas Heater from Cast Aluminum Solutions.

Building a CAST-X High Temp 2000 Part Number:
Use the tables below to build each section of your CAST-X HT 2000.  After assigning letters/numbers for each applicable section, you will have a complete part number, ready to quote.
For assistance, contact CAS directly.

  VOLTAGE, POWER, CIRCUIT TYPE 
Volts refers to line volts (VL). Amps refers to line current (IL). 
Section
"AAAA"
Circuit Type
(all are single circuit)
Volts (V)  Watts (kW)  Amps (A) 
30SA  THREE PHASE DELTA  480  6.0  7.2 
440  5.0  6.6 
415  4.5  6.3 
400  4.2  6.0 
380  3.8  5.7 
240  1.5  3.6 
230  1.4  3.5 
220  1.3  3.3 
208  1.1  3.1 
30SB  THREE PHASE WYE  575  2.9  2.9 
480  2.0  2.4 
415  1.5  2.1 
400  1.4  2.0 
380  1.2  1.9 
240  0.5  1.2 
230  0.4  1.2 
220  0.4  1.1 
208  0.3  1.1 
30SC  SINGLE PHASE  480  6.0  12.5 
415  4.5  10.8 
400  4.2  10.4 
380  3.8  9.9 
347  3.1 
240  1.5  6.3 
230  1.4  6.0 
220  1.2  5.7 
208  1.1  5.4 
120  0.4  3.1 
30SD  SINGLE PHASE  480  4.0  8.3 
415  3.0  7.2 
400  2.8  6.9 
380  2.5  6.6 
347  2.1  6.0 
240  1.0  4.2 
230  0.9  4.0 
220  0.8  3.8 
208  0.7  3.6 
120  0.3  2.1 
30SE  SINGLE PHASE  480  2.0  4.2 
415  1.5  3.6 
400  1.4  3.5 
380  1.2  2.3 
347  1.0  3.0 
240  0.5  2.1 
230  0.4  2.0 
220  0.4  1.9 
208  0.3  1.8 
120  0.1  1.0 
30SF  THREE PHASE DELTA  240  6.0  14.5 
230  5.5  13.8 
220  5.0  13.2 
208  4.5  12.5 
30SG  THREE PHASE WYE  415  6.0  8.3 
400  5.5  8.0 
380  5.0  7.6 
240  2.0  4.8 
208  1.5  4.2 
30SH  SINGLE PHASE  240  6.0  25 
230  5.5  24 
220  5.0  22.9 
208  4.5  21.7 
120  1.5  12.5 
30SJ  SINGLE PHASE  240  4.0  16.7 
230  3.7  16 
220  3.4  15.3 
208  3.0  14.4 
120  1.0  8.3 
30SK  SINGLE PHASE  240  2.0  8.3 
230  1.8  8.0 
220  1.7  7.6 
208  1.5  7.2 
120  0.5  4.2 
30SL  SINGLE PHASE  240  1.5
Same as 300C
6.3 
30SM  SINGLE PHASE  240  1.0
Same as 300D
4.2 
30SN  SINGLE PHASE  120  1.5
Same as 300H
12.5 
30SP  SINGLE PHASE  120  1.0
Same as 300J
8.3 
30SQ  THREE PHASE DELTA  208  4.5
Same as 300F
12.5 
30SR  THREE PHASE WYE  208  1.5
Same As 300G
4.2 
30SS  SINGLE PHASE  208  4.5
Same as 300H
21.7 
30ST  SINGLE PHASE  208  3.0
Same as 300J
14.4 
30SU  SINGLE PHASE  208  1.5
Same as 300K 
7.2 
ENCLOSURES AND TEMPERATURE SENSORS
All thermocouples are ungrounded, for optimal performance
Section "BBB" Description No. of Sensors Enclosure
W00 NO SENSOR 0 NEMA 4
W0J J-TYPE THERMOCOUPLE IN THERMOWELL 1 NEMA 4
W0K K-TYPE THERMOCOUPLE IN THERMOWELL 1 NEMA 4
W0R RTD, SINGLE, 3 WIRE, 100 OHMS 1 NEMA 4
WJJ J-TYPE THERMOCOUPLES IN THERMOWELLS 2 NEMA 4
WKK K-TYPE THERMOCOUPLES IN THERMOWELLS 2 NEMA 4
WRR RTDs, EACH IS 3 WIRE, 100 OHMS 2 NEMA 4
E00 NO SENSOR 0 NEMA 7
E0J J-TYPE THERMOCOUPLE IN THERMOWELL 1 NEMA 7
E0K K-TYPE THERMOCOUPLE IN THERMOWELL 1 NEMA 7
E0R RTD, SINGLE, 3 WIRE, 100 OHMS 1 NEMA 7
EJJ J-TYPE THERMOCOUPLES IN THERMOWELLS 2 NEMA 7
EKK K-TYPE THERMOCOUPLES IN THERMOWELLS 2 NEMA 7
ERR RTDs, EACH IS 3 WIRE, 100 OHMS 2 NEMA 7
  METRIC MOUNTING HOLES 
Place an "M" In section D if metric mounting holes are required. If standard Imperial mounting holes are desired, section D can be left blank 
Section "D"  Metric Mounting Holes 
M8 X 1.25 METRIC TAPPED MOUNTING HOLES 
VALUE ADDED OPTIONS FOR FLOW-TUBES 
If you need electropolished or passivated flow-tubes, add these letters to the end of your part number. For both, indicate “EP-P” 
PN Adder  Additional Service 
PASSIVATION: TO CLEAN FLOW-TUBE ID (USES A DILUTED NITRIC ACID FLUSH) 
EP  ELECTROPOLISHED TUBE ID: RA VALUE: 10 MICROINCHES (.254 MICROMETERS) 
ACCESSORIES
These PNs are totally separate from the PNs for the heater.
Part Number Component
274-55-6-5 COMPRESSION FITTINGS (HIGH PRESSURE) / PAIR (SHIPPED LOOSE)
307-0-29-1 INSULATION JACKET, MAXIMUM TEMPERATURE 1472°F (800°C)
CUSTOM DESIGNS & COMPONENTS 
For these options, please call a CAS Representative for a quote. 
THICK WALL TUBES FOR HIGH PRESSURE APPLICATIONS 
SPECIAL TUBE FITTINGS