CAST-X High Temperature 1000 Circulation Heater

With a range up to 600°C (1112°F), CAST-X HT 1000 solves your most critical process challenges.

Image of CAST-X High Temperature 1000 inline heater models featuring stainless steel SST flow-tubes and bronze body.

APPLICATIONS:

  • LNG Pre-Heat & Moisture Removal
  • Phase Change for Cryogenic Applications
  • Nitrogen & Air Heating
  • Steam Generation
  • Refinery & Distillation Applications
  • Air Separation & Regeneration Processes

FEATURES & BENEFITS:

  • Max Operating Temp of 1112°F / 600°C !
  • Fluid Path has No Contact with Heating Elements
  • Heated Media is Isolated in Seamless 316 Stainless Steel Tubes
  • Allows for Safe Heating of Explosive Gases & Flammable Liquids
  • Excellent Performance in High-Pressure Applications
  • Suitable for Use with Sterile and Zero Contaminant Processes
  • Small Size Enables Easy Integration into Larger Machines
  • Self-Draining Flow-Tubes, and Long-Life Heating Elements

SPECIFICATIONS:

Power:

  • 690 to 3 3000 Watts Total
  • Voltage Range: 120 - 480 V
  • Max Line Current: 15 A

Tubing:

  • .313” OD (5/16") (7.9 mm)
  • .020” Wall (.5 mm)
  • Overall Process Tube Length: 137” (3480 mm)
  • 316L Stainless Steel (standard)
  • Inconel (optional upgrade)
  • Passivated or Electro-Polished (optional upgrades)
  • Max Pressure: 2100 psi (144 bar)

Enclosures:

  • No Enclosure
  • NEMA 4 (moisture-resistant)
  • NEMA 7 (explosion-proof)

Max Working Temperatures:

  • No Enclosure: 1112°F (600°C)
  • NEMA 4: 1112°F (600°C)
  • NEMA 7: 1112°F (600°C)
  • Published temperatures are for housing at 12 o’clock position;
    Higher temps may be possible at 6 o’clock position. See factory for details.

Sensors:

  • K or J Type Thermocouples
  • Resistance Temperature Detectors (RTDs)

Available Accessories:

  • Insulating Jackets
  • Compression Fittings

Download the
CAST-X HT 1000
Technical Brochure

Temperature and Pressure Charts

previous arrow
next arrow

Dimensional Drawings

Wiring Diagrams

Detailed Images

CAST-X High Temperature 1000 Circulation Heater Part Numbering System

Product configuration data for CAST-X High Temp 1000 stainless steel tube Heater, allowing customers to purchase a top-quality heating product from Cast Aluminum Solutions.

Building a CAST-X High Temp 1000 Part Number:
Use the tables below to build each section of your CAST-X HT 1000.  After assigning letters/numbers for each applicable section, you will have a complete part number, ready to quote.
For assistance, contact CAS directly.

  VOLTAGE, POWER, CIRCUIT TYPE 
Volts refers to line volts (VL). Amps refers to line current (IL). 
Section
"AAAA"
Circuit Type
(all are single circuit)
Volts (V)  Watts (W)  Amps (A) 
200A  SINGLE PHASE  240  3000  12.5 
230  2750  12 
208  2250  10.8 
120  750  6.3 
200B  SINGLE PHASE  480  3000  6.3 
347  1570  4.4 
240  750  3.1 
230  690 
208  560  2.7 
120  190  1.6 
200C  SINGLE PHASE  120  750
Same as 200A
6.3 
200D  SINGLE PHASE  240  750
Same as 200B
3.1 

  ENCLOSURES AND SENSORS 
All thermocouples are ungrounded, for optimal performance. TCs are mounted inside thermowell cavity, for accurate measurement of operating temperature. 
Section
"BBB"
Description  Enclosure 
000  NO SENSOR  NO ENCLOSURE 
00J  SINGLE J-TYPE THERMOCOUPLE IN THERMOWELL  NO ENCLOSURE 
0JJ  DUAL J-TYPE THERMOCOUPLE IN THERMOWELL  NO ENCLOSURE 
00K  SINGLE K-TYPE THERMOCOUPLE IN THERMOWELL  NO ENCLOSURE 
0KK  DUAL K-TYPE THERMOCOUPLE IN THERMOWELL  NO ENCLOSURE 
00R SINGLE RTD (3-WIRE, 100 OHM) NO ENCLOSURE
W00  NO SENSOR  NEMA 4 
W0J  SINGLE J-TYPE THERMOCOUPLE IN THERMOWELL  NEMA 4 
WJJ  DUAL J-TYPE THERMOCOUPLE IN THERMOWELL  NEMA 4 
W0K  SINGLE K-TYPE THERMOCOUPLE IN THERMOWELL  NEMA 4 
WKK  DUAL K-TYPE THERMOCOUPLE IN THERMOWELL  NEMA 4 
E00  NO SENSOR  NEMA 7 
E0J  SINGLE J-TYPE THERMOCOUPLE IN THERMOWELL  NEMA 7 
EJJ  DUAL J-TYPE THERMOCOUPLE IN THERMOWELL  NEMA 7 
E0K  SINGLE K-TYPE THERMOCOUPLE IN THERMOWELL  NEMA 7 
EKK  DUAL K-TYPE THERMOCOUPLE IN THERMOWELL  NEMA 7 

METRIC MOUNTING HOLES 
Place an "M" in section D if metric mounting holes are required. If standard Imperial mounting holes are desired, section D can be left blank 
Section "D"  Metric Mounting Holes 
M8 X 1.25 METRIC TAPPED MOUNTING HOLES 

VALUE ADDED OPTIONS FOR FLOW-TUBES 
If you need electropolished or passivated flow-tubes, add these letters to the end of your part number. For both, indicate “EP-P” 
PN Adder  Additional Service 
PASSIVATION: TO CLEAN FLOW-TUBE ID (USES A DILUTED NITRIC ACID FLUSH) 
EP  ELECTROPOLISHED TUBE ID: RA VALUE: 10 MICROINCHES (.254 MICROMETERS) 

ACCESSORIES 
These PNs are totally separate from the PNs for the heater. 
Part Number  Component 
274-55-6-4  COMPRESSION FITTINGS (HIGH PRESSURE) / PAIR (SHIPPED LOOSE) 
307-0-28-1  INSULATION JACKET, MAXIMUM TEMPERATURE 1472°F (800°C) 

CUSTOM DESIGNS & COMPONENTS 
For these options, please call a CAS Representative for a quote. 
THICK WALL TUBES FOR HIGH PRESSURE APPLICATIONS 
SPECIAL TUBE FITTINGS