CAST-X 4000 Circulation Heater

With high-pressure compatibility and power to 60 kW, CAST-X 4000 fits many oil & gas processes.

Product picture of CAST-X 4000 circulation heater models manufactured by Cast Aluminum Solutions

APPLICATIONS:

  • Dry Gas Seal Applications
  • Pharmaceutical Manufacturing
  • Oil and Water Separation
  • Heating for Large Scale Beverage Processing
  • Steam Generation and Superheating
  • Methanol to Olefin Conversion

FEATURES & BENEFITS:

  • Fluid Path has No Contact with Heating Elements
  • Heated Media is Isolated in Seamless 316 Stainless Steel Tubes
  • Allows for Safe Heating of Explosive Gases & Flammable Liquids
  • Excellent Performance in High-Pressure Applications
  • Suitable for Use with Sterile and Zero Contaminant Processes
  • Compatible with Standard Controls (PID, PLC, Multi-Loop, etc.)
  • Small Size Enables Easy Integration into Larger Machines
  • Self-Draining Flow-Tubes, and Long-Life Heating Elements

SPECIFICATIONS:

Power:

  • 12.5 kW Total to 60 kW Total
  • Voltage Range: 208 - 575 V
  • Max Line Current: 50 A per circuit

Tubing:

  • 1.0” OD (25.4 mm)
  • .083” Wall (2.1 mm)
  • Overall Process Tube Length: 212” (5384 mm) each
  • 316L Stainless Steel (standard)
  • Inconel (optional upgrade)
  • Passivated or Electro-Polished (optional upgrades)
  • Max Pressure: 3100 psi (213 bar)

Enclosures:

  • NEMA 4 (moisture-resistant)
    NEMA 7 / ATEX (explosion-proof)

Max Working Temperatures:

  • NEMA 4 (moisture-resistant): 572°F (300°C)
  • NEMA 7 / ATEX (explosion-proof): 662°F (350°C)
  • Published temperatures are for housing at 12 o’clock position;
    Higher temps may be possible at 6 o’clock position. See factory for details.

Sensors & Controls:

  • K or J Type Thermocouples
  • Resistance Temperature Detectors (RTDs)

Available Accessories:

  • Insulating Jackets
  • Compression Fittings

Download the
CAST-X 4000
Technical Brochure

Temperature and Pressure Charts

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Dimensional Drawings

Wiring Diagrams

Detailed Images

CAST-X 4000 Circulation Heater Part Numbering System

Quality feature and product configuration data for CAST-X 4000 Circulation Heater made by Cast Aluminum Solutions.

Building a CAST-X 4000 Part Number:
Use the tables below to build each section of your CAST-X 4000.  After assigning letters/numbers for each applicable section, you will have a complete part number, ready to quote.
For assistance, contact CAS directly.

VOLTAGE, POWER, CIRCUIT TYPE
Volts refers to line volts (VL). Amps refers to line current (IL).
Sections
“A” and “E”
Circuit Type Volts (V) Watts (kW) Amps (A)
(per circuit)
1 1 ONE
WYE CIRCUT
415 20 27.9
400 18.6 26.9
380 16.8 25.5
240 6.7 16.1
230 6.1 15.4
220 5.6 14.8
208 5 14
1 2 TWO
WYE CIRCUITS
415 40 27.9
400 37.2 26.9
380 33.6 25.5
240 13.3 16.1
230 12.3 15.4
220 11.2 14.8
208 10 14
1 3 THREE
WYE CIRCUITS
415 60 27.9
400 55.8 26.9
380 50.4 25.5
240 20 16.1
230 18.4 15.4
220 16.8 14.8
208 15 14
1 4 ONE
DELTA CIRCUIT
240 20.1 48.3
230 18.5 46.3
220 16.9 44.3
208 15.1 41.9
1 5 TWO
DELTA CIRCUITS
240 40 48.3
230 36.9 46.3
220 33.8 44.3
208 30.2 41.9
1 6 THREE
DELTA CIRCUITS
240 60.3 48.3
230 55.4 46.3
220 50.6 44.3
208 45.3 41.9
2 1 ONE
WYE CIRCUT
575 9.6 9.7
480 6.7 8
415 5 6.9
400 4.6 6.7
380 4.2 6.4
240 1.7 4
230 1.5 3.9
220 1.4 3.7
208 1.2 3.5
2 2 TWO
WYE CIRCUITS
575 19.2 9.7
480 13.4 8
415 10 6.9
400 9.2 6.7
380 8.4 6.4
240 3.3 4
230 3.1 3.9
220 2.8 3.7
208 2.5 3.5
2 3 THREE
WYE CIRCUITS
575 28.8 9.7
480 20 8
415 15 6.9
400 14 6.7
380 12.5 6.4
240 5 4
230 4.6 3.9
220 4.2 3.7
208 3.8 3.5
2 4 ONE
DELTA CIRCUIT
480 20 24.1
415 15 20.8
400 13.9 20.1
380 12.6 19.1
240 5 12
230 4.6 11.5
220 4.2 11
208 3.8 10.4
2 5 TWO
DELTA CIRCUITS
480 40.1 24.1
415 30 20.8
400 27.8 20.1
380 25.1 19.1
240 10 12
230 9.2 11.5
220 8.4 11
208 7.5 10.4
2 6 THREE
DELTA CIRCUITS
480 60.1 24.1
415 44.9 20.8
400 41.7 20.1
380 37.7 19.1
240 15 12
230 13.8 11.5
220 12.6 11
208 11.3 10.4

ENCLOSURES
If you select "3" (RTD option), remember to select "5" on Thermocouple section
Section "B" Description
1 NEMA 4
2 NEMA 7 / ATEX
3 NEMA 7 / ATEX WITH RTDs (RESISTANCE TEMPERATURE DETECTORS)

TUBING
Option "2" is the standard option (2 stainless steel tubes)
Section "C" Description Number of Tubes
1 316L STAINLESS STEEL TUBE 1
2 316L STAINLESS STEEL TUBES 2

TEMPERATURE SENSORS
If you select "5" (RTD option), remember to select "3" on Enclosure section
Section "F" Sensor Type Sensor Qty.
1 J-TYPE 1
2 J-TYPE 2
3 K-TYPE 1
4 K-TYPE 2
5 RTDs (Resistance Temperature Detector) EACH IS 3 WIRE, 100 OHMS 2

FITTINGS
Fittings are shipped loose, unmounted.
Section "G"DescriptionFitting Qty.
0NO FITTING0
2SWAGELOK ® COMPRESSION UNION SS-1610-62
VALUE ADDED OPTIONS FOR FLOW-TUBES
If you need electropolished or passivated flow-tubes, add these letters to the end of your part number. For both, indicate “EP-P” These prices are in addition to the cost of the tubes, listed in above part number tables.
PN Adder Additional Service
P PASSIVATION: CLEANS FLOW-TUBE ID (DILUTED NITRIC ACID FLUSH)
EP ELECTROPOLISHED TUBE ID - RA: 10 MICROINCHES (.254 MICROMETERS)

ACCESSORIES
These PNs are totally separate from the PNs for the heater
Part Number Component
307-0-23-1 INSULATION JACKET, MAXIMUM TEMPERATURE 986°F (530°C)
325-0-14-1 METRIC MOUNTING KIT: INCLUDES 2 BARS THAT BOLT TO HEATER BODY
BARS FEATURE 13MM THRU HOLES FOR MOUNTING ON 275 MM CENTERS

CUSTOM DESIGNS & COMPONENTS
For these options, please call a CAS Representative for a quote.
INCONEL, MONEL OR HASTELLOY TUBES
THICK WALL TUBES FOR HIGH PRESSURE APPLICATIONS
SPECIAL TUBE FITTINGS